PS7i Robo Ultra Sonic Welding

System Overview

The PS7i Robo Ultra Sonic Welding machine is an advanced Robotic System engineered for automated, highly repeatable, and safe ultrasonic joining operations. Designed specifically for high-throughput automotive and industrial component assembly, this system executes 16 precision ultrasonic welds in a single operating cycle.

The system utilizes articulated robotic positioning coupled with high-frequency ultrasonic welding sonotrodes to deliver uniform weld depth, hermetic joint integrity, and zero thermal degradation of surrounding components. Built-in pneumatic clamping and profile fixtures ensure rigid workholding throughout the cycle.

The machine comes under our Robotic Systems portfolio and features complete sensorized interlocking, light curtains, emergency stop circuits, and real-time weld parameter monitoring through an intuitive touchscreen interface.

Technical Specifications

• Project Name PS7i Robo Ultra Sonic Welding
• Production Rate 16 Welds per cycle
• System Category Robotic System
• Welding Technology High-Frequency Multi-Point Ultrasonic Welding
• Kinematics & Tooling Articulated multi-axis robotic motion with quick-change tooling
• Clamping & Fixturing Precision pneumatic clamping with optical part-presence interlocks
• Control Architecture Industrial PLC + HMI touchscreen with recipe management
• Safety Systems Compliant safety cage, perimeter optical light curtains & E-stops
• Target Cycle Output 16 High-Strength Welds Per Operating Cycle
• Utility Requirements Electrical: 415V / 3 Phase / 50Hz | Compressed Air: 6 BAR